SECTION 06410

CUSTOM CASEWORK

PART 1 GENERAL

SECTION INCLUDES

Special fabricated cabinet units.

Countertops.

[Cabinet hardware.]

[Prefinished surfaces] [Preparation for site finishing].

Preparation for installing utilities.

PRODUCTS INSTALLED BUT NOT FURNISHED UNDER THIS SECTION

[Section 08700 - Hardware: Supply of cabinet hardware for placement by this section.]

RELATED SECTIONS

Section 06114 - Rough Carpentry:	Grounds and support framing.

Section 06200 - Finish Carpentry: Related trim not specified in this section.

Section [______-____________]: [Stainless steel] [Cast plastic] [________] countertops.

[Section [______-____________]: Cabinet hardware.]

[Section 09900 - Painting: Finishing cabinet [exterior] [and] [interior].]

Section [______-____________]: Plumbing [utilities] [fixtures].

Section 12301 - Metal Casework.

Section 12390 - Residential Casework

REFERENCES

ANSI/BHMA A156.9 - Cabinet Hardware.

AWI - Quality Standards.

FS MM-L-736 - Lumber, Hardwood.

FS MMM-A-130 - Adhesive, Contact.

National Electric Manufacturers Association (NEMA) LD3 -

High Pressure Decorative Laminates.

PS 1 - Construction and Industrial Plywood.

PS 20 - American Softwood Lumber Standard.

SUBMITTALS

Submit under provisions of Section [01300.] [________.]

Shop Drawings: Indicate materials, component profiles and elevations, assembly methods, joint details, fastening methods, accessory listings, hardware location, and schedule of finishes.

Samples:	Submit [two] [_______], [____x____] inch ([____x____] mm) size samples, illustrating cabinet finish [and [________]].

Samples:	Submit [two] [_______], [____x____] inch ([____x____] mm) size samples, illustrating counter top finish [and [________]].

Samples:	Submit [two] [_______] samples of [drawer pulls] [hinges] [and] [________], illustrating hardware finish [and [________]].

QUALITY ASSURANCE

Perform work in accordance with AWI [Premium] [Custom] [Economy] quality.

****** [OR] ******

Perform [cabinet construction] [________] in accordance with AWI [Premium] [Custom] [Economy] quality; perform [drawer and door front construction] [________] in accordance with AWI [Premium] [Custom] [Economy] quality.

QUALIFICATIONS

Manufacturer: Company specializing in manufacturing the products specified in this section with minimum [three] [_______] years [documented] experience.

MOCKUP

Provide mockup of [full size base cabinet] [and] [upper cabinet] under provisions of Section [01400.] [________.]

Provide units with specified countertop; with hardware installed.

Units will be examined to ascertain quality and conformity to AWI quality level standards and specification requirements.

Mockup may [not] remain as part of the Work.

PRE-INSTALLATION CONFERENCE

Convene [one] [_____] week prior to commencing work of this section, under provisions of Section [01039.] [________.]

DELIVERY, STORAGE, AND HANDLING

Deliver, store and handle products to site under provisions of Section [01600.] [________.]

Protect units from moisture damage.

FIELD MEASUREMENTS

Verify that field measurements are as [indicated [on shop drawings]] [instructed by the manufacturer].

COORDINATION

Coordinate work under provisions of Section [01039.] [________.]

Coordinate the work with [plumbing] [and] [electrical] rough-in [and [________]].

PART 2 PRODUCTS

MANUFACTURERS

[__________________________________] Product [_________].

[__________________________________] Product [_________].

[__________________________________] Product [_________].

Substitutions: Under provisions of Section [01600.] [________.]

WOOD MATERIALS

Softwood Lumber:	[PS 20;] graded in accordance with AWI [Custom] [Economy] [Premium]; average moisture content of [6] [8] [11] [____] percent; species and grade as follows:

ITEM	SPECIES	CUT

Cabinet Frame	[________]	[________]

Exposed Stiles and Rails	[________]	[________]

Internal Construction	[________]	[________]

****** [OR] ******

Hardwood Lumber:	[FS MM-L-736;] graded in accordance with AWI [Custom] [Economy] [Premium]; average moisture content of [6] [8] [11] [____] percent; species and grade as follows:

ITEM	SPECIES	CUT

Cabinet Frame	[________]	[________]

Exposed Stiles and Rails	[________]	[________]

Internal Construction	[________]	[________]

SHEET MATERIALS

Softwood Plywood: [PS 1;] graded in accordance with AWI, core materials of [veneer] [lumber] [particleboard]; species and cut as follows:

ITEM	FACE SPECIES	CUT

Door and Drawer Fronts	[________]	[________]

Drawer Construction	[________]	[________]

Gables and Backs	[________]	[________]

****** [OR] ******

Hardwood Plywood: [PS 51;] graded in accordance with AWI, core materials of [veneer] [lumber] [particleboard], type of glue recommended for application; face veneer and cuts as follows:

ITEM	FACE SPECIES	CUT

Door and Drawer Fronts	[________]	[________]

Drawer Construction	[________]	[________]

Gables and Backs	[________]	[________]

Wood Particleboard:	[PS 1;] AWI standard, composed of wood chips, medium density, made with [high waterproof resin binders] [water resistent adhesive]; of grade to suit application; sanded faces, located as follows:

ITEM

[Door and Drawer Fronts]

[Drawer Construction]

[Gables and Backs]

[Shelving]

Hardboard: Pressed wood fiber with resin binder, [standard] [tempered] grade, [1/4] [____] inch ([6] [____] mm) thick, smooth [one] [two] sides, located as follows:

ITEM

[Drawer Bottoms]

[Gables and Backs]

MANUFACTURERS - PLASTIC LAMINATE

[__________________________________] Product [_________].

[__________________________________] Product [_________].

[__________________________________] Product [_________].

Substitutions: Under provisions of Section [01600.] [________.]

LAMINATE MATERIALS

Plastic Laminate: AWI, [[0.040] [____] inch ([1] [____] mm) Post Forming] [[0.050] [____] inch ([1.3] [____] mm) General Purpose] [________] quality; [________] color, [________] pattern, and [gloss] [matte] [furniture] [________] surface texture [as selected].

****** [OR] ******

Plastic Laminate: NEMA LD3, [PF 42 Post Forming] [GP -[50] [33] General Purpose] [________] type; [________] color, [________] pattern, and [gloss] [matte] [furniture] [________] surface texture [as selected].

Laminate Backing Sheet: [0.020] [____] inch ([0.5] [____] mm) Backing Sheet grade, undecorated plastic laminate.

***** [OR] *****

Laminate Backing Sheet: LD3 BK20 backing grade, undecorated plastic laminate.

Sheet Metal:	[Sheet steel galvanized to [1.2] [2.0] oz/sq ft ([380] [600] gm/sq m)] [Stainless steel, Type [304] [316] with [#4 satin] [#8 polished] finish]; [____] inch ([____] mm) thick.

ACCESSORIES

Adhesive: [FS MMM-A-130 contact adhesive] [Type recommended by [AWI] [laminate manufacturer] to suit application] [________________].

****** [OR] ******

Adhesive: [Urea-formaldehyde resin] [Contact cement] [Resorcinol formaldehyde] [Polyvinyl acetate] [Casein] [________________].

Plastic Edge Trim: Extruded [convex] [flat] shaped; [smooth] [ridged] finish; self locking serrated tongue; of width to match component thickness; [________] color [as selected].

****** [OR] ******

Aluminum Edge Trim: Extruded [convex] [flat] shape; [smooth] [ridged] surface finish; self locking serrated tongue; of width to match component thickness; [natural mill] [clear anodized] [bronze anodized] [________] finish.

Glass:	Type [A] [____], as specified in Section 08800.

****** [OR] ******

[Float] [Patterned] Glass: [Clear] [[________] pattern], [________] quality; [____] inch ([____] mm) thick [minimum].

****** [OR] ******

Safety Glass: [Clear] [________]; [heat strengthened] [fully tempered] [laminated] [________]; [____] inch ([____] mm) thick [minimum].

****** [OR] ******

Wire Glass: [Clear] [________], polished [both sides] [one side]; [square] [diagonal] [________] mesh of woven stainless steel wire of [1/2] [____] inch ([12] [____] mm) grid size; [1/4] [____] inch ([6] [____] mm) thick.

Fasteners:	Size and type to suit application.

Bolts, Nuts, Washers, Lags, Pins, and Screws: Of size and type to suit application; [________] finish in concealed locations and [________] finish in exposed locations.

Concealed Joint Fasteners:	Threaded steel.

HARDWARE

Hardware: ANSI/BHMA A156.9, Types [____], [____] [and] [____].

****** [OR] ******

Shelf Standards and Rests:	[________________].

Shelf Brackets: [________________].

Drawer [and Door] Pulls: [________________].

Sliding Door Pulls: [________________].

Cabinet Locks:	[________________]

Catches: [________________].

Drawer Slides:	[________________].

Hinges: [________________].

Sliding Door Track Assemblies:	[________________].

FINISHING MATERIALS

Stain, [Shellac,] Varnish and Finishing Materials: As specified in Section 09900.

FABRICATION

Shop assemble casework for delivery to site in units easily handled and to permit passage through building openings.

Fit shelves, doors, and exposed edges with [3/8 inch (9.5 mm) matching hardwood] [matching veneer] [plastic] [aluminum] edging. Use one piece for full length only.

Cap exposed plastic laminate finish edges with [material of same finish and pattern] [plastic trim] [aluminum trim] [________].

Door and Drawer Fronts: [3/4] [____] inch ([19] [____] mm) thick; [flush] [overlay] [reveal overlay] [________] style.

When necessary to cut and fit on site, provide materials with ample allowance for cutting. Provide trim for scribing and site cutting.

Apply plastic laminate finish in full uninterrupted sheets consistent with manufactured sizes. Fit corners and joints hairline; secure with concealed fasteners. [Slightly bevel arrises]. [Locate counter butt joints minimum [2] [____] feet ([600] [____] mm) from sink cut-outs.]

Apply laminate backing sheet to reverse side of plastic laminate finished surfaces.

Fabricate metal countertop surfaces pressure glued to [plywood] [particle board] core backing [with [butt] [welded] [________] joints] [without visible joints].

Mechanically fasten back splash to countertops with steel brackets at [16] [____] inches ([400] [____] mm) on center.

Provide cutouts for [plumbing fixtures,] [inserts,] [appliances,] [outlet boxes] [fixtures and fittings] [and] [________]. Verify locations of cutouts from on-site dimensions. [Prime paint] [Seal] contact surfaces of cut edges.

[Shop glaze glass materials using the Interior [Dry] [Combination] [Wet] method specified in Section 08800.]

FINISHING

Sand work smooth and set exposed nails [and screws].

Apply wood filler in exposed nail [and screw] indentations.

[On items to receive transparent finishes, use wood filler which matches surrounding surfaces and of types recommended for applied finishes.]

Finish work in accordance with AWI - Section 1500 System [#1] [#2] [#3] [#4] [#5] [#6] [#7] [#8].

****** [OR] ******

Seal [, stain] and varnish exposed to view surfaces. Brush apply only.

Seal [stain] and varnish internal exposed to view [and semi-concealed] surfaces. Brush apply only.

****** [OR] ******

Seal internal surfaces of [cabinets] [________] with [one coat] [two coats] of [shellac] [________]. Brush apply only.

[Prime paint] [Seal] surfaces in contact with cementitious materials.

PART 3 EXECUTION

EXAMINATION

Verify adequacy of backing and support framing.

INSTALLATION

Set and secure casework in place; rigid, plumb, and level.

Use fixture attachments in concealed locations for wall mounted components.

Use concealed joint fasteners to align and secure adjoining [cabinet units] [counter tops] [and] [________].

Carefully scribe casework abutting other components, with maximum gaps of [1/32] [____] inch ([1] [____] mm). Do not use additional overlay trim for this purpose.

Secure [cabinet] [and] [counter bases] [________] to floor using appropriate angles and anchorages.

Countersink anchorage devices at exposed locations. Conceal with solid wood plugs of species to match surrounding wood; finish flush with surrounding surfaces.

[Site glaze glass materials using the Interior [Dry] [Combination] [Wet] method specified in Section 08800.]

ADJUSTING

Adjust work under provisions of Section [01700.] [________.]

Adjust moving or operating parts to function smoothly and correctly.

CLEANING

Clean work under provisions of [01700.] [________.]

Clean casework, counters, shelves, hardware, fittings and fixtures.

SCHEDULES

Kitchen #107: Base and upper units, 24 inch module, plastic laminate countertop, exposed wood finish AWI #3.

Workshop #121: Base units, 30 inch module, sheet metal countertop, painted wood finish AWI #7. Glaze upper casework doors with clear tempered glass using "Wet Method".

END OF SECTION