USACE / NAVFAC / AFCESA / NASA UFGS-08 71 63 (April 2006)
------------------------------
Preparing Activity: NAVFAC Replacing without change
UFGS-11194 (August 2001)
UNIFIED FACILITIES GUIDE SPECIFICATIONS
References are in agreement with UMRL dated January 2009
SECTION 08 71 63
DETENTION HARDWARE
04/06
NOTE: This guide specification covers the requirements for detention hardware
for use in brigs and detention facilities.
Edit this guide specification for project specific requirements by adding, deleting,
or revising text. For bracketed items, choose applicable items(s) or insert
appropriate information.
Remove information and requirements not required in respective project, whether
or not brackets are present.
Comments and suggestions on this guide specification are welcome and should
be directed to the technical proponent of the specification. A listing of technical
proponents, including their organization designation and telephone number, is
on the Internet.
Recommended changes to a UFGS should be submitted as a Criteria Change Request
(CCR).
NOTE: The following information shall be shown on the project drawings:
1. Security hardware set numbers in door schedule.
2. Elevations and details of food pass.
3. Elevations of lock pocket locations in security doors and frames.
4. Elevations and details of security locks installed gates.
PART 1 GENERAL
1.1 REFERENCES
NOTE: This paragraph is used to list the publications cited in the text of
the guide specification. The publications are referred to in the text by basic
designation only and listed in this paragraph by organization, designation,
date, and title.
Use the Reference Wizard's Check Reference feature when you add a RID outside
of the Section's Reference Article to automatically place the reference in the
Reference Article. Also use the Reference Wizard's Check Reference feature
to update the issue dates.
References not used in the text will automatically be deleted from this section
of the project specification when you choose to reconcile references in the
publish print process.
The publications listed below form a part of this specification to the extent referenced. The publications are
referred to within the text by the basic designation only.
[BUILDERS HARDWARE MANUFACTURERS ASSOCIATION (BHMA)BHMA A156.1(2006) Butts and HingesBHMA A156.16(2008) Auxiliary HardwareBHMA A156.18(2006) Materials and FinishesBHMA A156.4(2008) Door Controls - ClosersBHMA A156.5(2001) Auxiliary Locks & Associated ProductsBHMA A156.6(2005) Architectural Door TrimBHMA A156.7(2003) Template Hinge DimensionsBHMA A156.8(2005) Door Controls - Overhead Stops and Holders][NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 101(2008) Life Safety Code, 2006 EditionNFPA 70(2007; AMD 1 2008) National Electrical Code - 2008 Edition][UNDERWRITERS LABORATORIES (UL)UL 1034(2000; Aug 2008) Burglary-Resistant Electric Locking MechanismsUL 10B(2008) Fire Tests of Door AssembliesUL 228(2006; Rev thru Nov 2008) Door Closers-Holders, With or Without Integral Smoke DetectorsUL 437(2000; Rev thru Jul 2008) Key LocksUL 634(2007) Connectors and Switches for Use with Burglar-Alarm Systems]1.2 SUBMITTALS
NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL
PROCEDURES and edit the following list to reflect only the submittals required
for the project. Submittals should be kept to the minimum required for adequate
quality control.
A “G” following a submittal item indicates that the submittal requires Government
approval. Some submittals are already marked with a “G”. Only delete an existing
“G” if the submittal item is not complex and can be reviewed through the Contractor’s
Quality Control system. Only add a “G” if the submittal is sufficiently important
or complex in context of the project.
For submittals requiring Government approval on Army projects, a code of up
to three characters within the submittal tags may be used following the "G"
designation to indicate the approving authority. Codes for Army projects using
the Resident Management System (RMS) are: "AE" for Architect-Engineer; "DO"
for District Office (Engineering Division or other organization in the District
Office); "AO" for Area Office; "RO" for Resident Office; and "PO" for Project
Office. Codes following the "G" typically are not used for Navy, Air Force,
and NASA projects.
Choose the first bracketed item for Navy, Air Force and NASA projects, or choose
the second bracketed item for Army projects.
Government approval is required for submittals with a "G" designation; submittals not having a "G" designation
are [for Contractor Quality Control approval.][for information only. When used, a designation following the
"G" designation identifies the office that will review the submittal for the Government.] The following shall
be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:
SD-01 Preconstruction Submittals
Detention hardware schedule
SD-02 Shop Drawings
Type 1 lock
Type 3 lock
Door position switches
Detention hinges
Submit complete system wiring diagrams for locks and controls, following approval of the detention
hardware schedule. Indicate electrical requirements for locks and controls.
SD-03 Product Data
Keys and cylinders
Detention hinges
Detention locks
Door trim
Door position switches
Security door accessories
Submit details of construction and methods of installation, finishes, sizes, shape, alloy
and thickness of materials. Include wiring details and electrical specifications.
SD-10 Operation and Maintenance Data
Detention locks, Data Package 5[; G][; G, [_____]]
DOOR CLOSERS, Data Package 5[; G][; G, [_____]]
Door position switches, Data Package 5[; G][; G, [_____]]
Submit in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA.
1.3 QUALITY ASSURANCE
1.3.1 Qualifications of Installer
The work shall be installed by a detention equipment installer approved by the detention hardware manufacturer.
1.3.2 Regulatory Requirements
a. Electrically controlled, monitored, and operated detention hardware and related components
shall meet applicable requirements of NFPA 70.
b. Detention hardware for labeled fire doors shall meet applicable requirements of UL 10B and
be listed (labeled).
c. Detention hardware for doors that are considered "Means of Egress" shall meet applicable
requirements of NFPA 101.
d. Electrically operated detention locks shall meet applicable requirements of UL 1034 and
be listed (labeled).
1.3.3 Schedule Requirements
Submit detention hardware schedule at the same time hardware samples are submitted. Schedule shall include quantities,
manufacturer's catalog numbers, descriptive information, location, sizes, finish, key control symbols including
keying systems for each piece. Use the same door marks as shown on the schedule in the contract documents.
1.4 DELIVERY, STORAGE, AND HANDLING
1.4.1 Keys
Send to the Contracting Officer directly from the manufacturer via registered mail.
1.4.2 Detention Hardware
Deliver in a timely manner and store in accordance with the manufacturer's recommendations. Deliver in manufacturer's
original container and protect from damage by weather.
1.5 HARDWARE COORDINATION CONFERENCE
Conduct a hardware coordination conference for hardware and hollow metal work prior to submittals for the purpose
of coordinating the interface of materials that are furnished by the participants listed. Require that a representative
of the entity responsible for each of the following functions attend the conference. Notify participants a minimum
of 5 working days before the conference.
a. Contractor
b. Hollow metal supplier and installer
c. Detention hollow metal supplier and installer
d. Hardware supplier
e. Hardware installer
f. Detention hardware supplier
g. Detention hardware installer
h. Locking control system supplier and installer
i. Electrical contractor
j. Contracting Officer
1.6 MAINTENANCE TOOLS
Furnish six tool holders and bits for each different size and type of screw and fastener.
1.7 TEMPLATES
Furnish templates for door and frame preparation.
PART 2 PRODUCTS
2.1 FINISH
Finish surfaces, painted surfaces and painted items shall be in accordance with BHMA A156.18 and as follows:
2.1.1 Painted Surfaces
600.
2.1.2 Finish Surfaces
626 or 630.
2.1.3 Painted Items
689.
2.2 KEYS AND CYLINDERS
BHMA A156.5.
2.2.1 Mogul Keys
Keys for pin tumbler locks shall be not less than 73 mm 2 7/8 inches in length, blade shall be 14 mm 9/16 inch
wide by 3.2 mm 1/8 inch thick. Handle shall be 25 mm one inch in diameter. Stamp each key with number or letter
per code.
2.2.2 Mogul Cylinder
Provide a special "Mogul" cylinder approximately twice the diameter of a commercial mortise lock cylinder with
internal parts proportionately larger. Special "Mogul" keys and restricted keying are required. The sale of
cut keys and blanks shall be factory regulated to control usage and reproduction. The design shall be wear and
pick resistant and shall include a minimum of five stainless steel 4 mm 5/32 inch diameter pin tumblers, stainless
steel springs, and stainless steel ball bearings which intermesh with the key and pin tumblers. Cylinder shall
conform to UL 437.
2.2.3 Builders Cylinder
Type E09211A. Keys shall be for restricted use. Cylinder shall conform to UL 437.
2.3 KEYING SYSTEM
Keying system shall consist of dissimilar combinations [for each building] with external doors keyed alike; internal
corridor doors keyed alike; utility spaces, [wickets, and food passes] keyed alike; each group of cells [or dormitory
group] keyed alike but different from other groups. Establish two separate detention key systems; one system
shall be for the security Mogul type hardware, and one for the paracentric key system.
2.4 DETENTION HINGES
Provide hinges in accordance with BHMA A156.1 and BHMA A156.7. Type A8191 HT with stainless steel maximum security
pin. Type A8192 HT with stainless steel maximum security pin. The 225 mm 9 inches denotes 4 wire continuous
conduction. Screws shall be twist-off or spanner head. Sizing shall be in accordance with standard. Hinges
shall be drilled and counter-sunk for proper size machine screws. Use zinc coated hinges on exterior doors with
a prime coat. Furnish junction box and mortar shield. Electric hinges shall meet the requirements of UL 634
and be labeled.
2.5 DETENTION LOCKS
2.5.1 Type 1 Lock
Electro-mechanical solenoid operation lock; jamb mounted for use with security hollow metal doors with the following
features:
a. Solenoid operated 115 V ac continuous duty.
b. Cylinder operated one or two sides using mogul or builders cylinders.
c. Lock case 10 gage minimum galvanized cold-rolled steel.
d. Latch Bolt 20 mm 3/4 inch throw stainless steel.
e. Bronze or stainless steel face plate.
f. Signal switch for latch bolt and deadlocking bolt.
g. Strike and mounting screws.
h. Push button in frame if on a cell door.
2.5.2 Type 2 Lock
Mechanical deadlock; lever tumbler deadlock for use with security hollow metal doors with the following features:
a. Paracentric key operated one or two sides.
b. Six lever tumblers with spring temper brass/bronze springs.
c. Steel or stainless steel deadbolt with saw resistant insets.
d. Bolt 20 by 50 mm 3/4 by 2 inches with 20 mm 3/4 inch throw.
e. Lock case primed for paint or galvanized.
f. Lock mount plate including escutcheon, mounting screws, and strike.
2.5.3 Type 3 Lock
Electro-mechanical deadlocking latchlock meeting requirements of UL 10B; jamb mounted in 50 mm 2 inch face security
hollow metal frame with the following features:
a. Solenoid operated 24 V dc continuous duty.
b. Cylinder operated one or two side using builders cylinder.
c. Structural and working parts stainless steel.
d. Deadlatch 20 mm 3/4 inch throw stainless steel with saw resistant insets.
e. Stainless steel deadlocking bolt, base plate, and strike.
f. Signal switch for lock status.
g. Plug connectors for conductors.
2.5.4 Type 4 Lock
Mortise lock for security hollow metal swinging doors with the following features:
a. Mogul cylinder key operated one or two sides.
b. Cast brass, bronze, or stainless steel bolts. 25 mm One inch throw with saw resistant inserts.
Knob operated deadbolt.
c. Armored front adjustable 3 in 50 mm 1/8 in 2 inches.
d. Strike and mounting screws.
e. Snap locks automatically when door is closed.
2.5.5 Type 5 Lock
Mechanical deadlocking latch lock for security hollow metal swinging doors with the following features:
a. Mogul key operated one or two sides.
b. Five lever tumbler with spring temper brass/bronze springs.
c. Steel or stainless steel latchbolt.
d. Lock case primed for paint or galvanized.
e. Lock mounting plate including escutcheon mounting screws and strike.
2.5.6 Type 6 Lock
Mechanical deadlock for use on security hollow metal doors with the following features.
a. Mogul key operated one or two sides.
b. Five lever tumblers with spring tempered brass/bronze screws.
c. Malleable iron case and cover.
d. Bronze deadbolt 20 by 38 by 16 mm 3/4 by 1 1/2 by 5/8 inchthrow.
e. Lock case and cover primed for paint.
f. Lock mounting plate including escutcheon, mounting screws and strike.
2.5.7 Type 7 Lock
Mechanical spring lock for use on chase and access doors with the following features.
a. Mogul key operated one side only.
b. Five lever tumblers with spring temper brass/bronze springs.
c. Malleable iron case and cover.
d. Bolt retracted by key 25 by 12.7 mm with 11 mm one by 1/2 inch with 7/16 inch throw.
e. Lock case and cover primed for paint.
f. Mounting screws and strike.
2.6 DOOR CLOSERS
2.6.1 Type 1 Door Closers
Surface mounted door closer shall conform to test requirements of BHMA A156.4, PT 1, Grade 1.
a. C02011: Regular Arm Type
b. C02021: Parallel Arm Type
Closers installed on labeled fire doors shall meet UL 228. Closers shall be non-handed and installed with hex
nut and bolts assembly. Exposed screws shall be security type.
2.6.2 Type 2 Door Closer
Concealed overhead closer meeting test as required by BHMA A156.4 PT6 Grade 2.
a. C05032: Concealed Arm and Track - Butt hinge hung
Closers shall be installed in a 100 mm 4 inch head section.
2.7 STRIKES
Mortised strikes shall be compatible with the lock which it serves. Provide dust box and switch to monitor lock
bolt where indicated in set numbers.
2.8 DOOR TRIM
2.8.1 Loop Type Pulls
Manganese bronze or stainless steel 200 mm 8 inches center-to-center surface mounted with spanner type screws.
Pulls shall be in accordance with BHMA A156.6 J401.
2.8.2 Flush Type Pulls
Manganese bronze or stainless steel set for one side or back to back mounting with spanner type screws. Pulls
shall be in accordance with BHMA A156.6 J403.
2.8.3 Door Stops and Holders
2.8.3.1 Type PH1
In accordance with BHMA A156.8 -C01511; overhead concealed slide type. Exposed screws shall be spanner head.
2.8.3.2 Type PH2
In accordance with BHMA A156.8 -C02511; overhead surface mounted slide type; attached with hex nut and bolt assemblies.
Exposed screws shall be spanner head.
2.8.3.3 Type OH3
In accordance with BHMA A156.8 -C08511, overhead surface mounted rod type, attached with hex nut and bolt assemblies.
Exposed screws shall be spanner head.
2.8.3.4 Type FS1
In accordance with BHMA A156.16 -L02131. Bronze.
2.8.3.5 Type FS2
In accordance with BHMA A156.16 -L01371. Bronze.
2.8.3.6 Type FS3
In accordance with BHMA A156.16 -L02141-L02161. Bronze. Exposed screw shall be spanner head.
2.9 DEADBOLTS (HEAD AND FOOT BOLT)
Surface mounted and 25 mm one inch diameter with 20 mm 3/4 inch throw. Bolt shall be operated by spanner key
case, be malleable iron, or steel with cover. Attachment shall be with spanner head screws.
2.10 DOOR POSITION SWITCHES
2.10.1 Type 1 Door Position Switch
Mechanically mortised door position switch with the following features:
a. Components concealed when door is in closed position.
b. Switch mechanism housing mortises into door frame headers.
c. Galvanized steel actuator arm.
d. Actuator arm track mortises into the top rail of the door.
e. Allows door opening 180 degrees.
f. Switch monitors door position within 20 mm 3/4 inch from the leading edge of the door to
the door stop.
g. Unit constructed of brass and plated steel. The exposed face plate galvanized steel.
h. Switch single pole, double throw type with a rating of 5 amps at 125/250 V ac.
i. Color coded wires with a pair of cable connectors.
2.10.2 Type 2 Door Position Switch
A magnetic door position switch for meeting requirements for UL 634 for mounting in head of door to indicate
closed door position. Provide the following features:
a. Mortised into door frame header.
b. Potted components.
c. Life expectancy per manufacturer - over 1 million operations.
d. Maximum contact rating:
(1) Current, resistive load - 1 amp.
(2) Power, resistive load - 24 V ac.
e. Maximum current at 24 V ac, resistive load - 1 amp.
2.11 SECURITY DOOR ACCESSORIES
2.11.1 Wall Bumpers
In accordance with BHMA A156.16 Type L02101.
2.11.2 Thresholds
Aluminum extrusion minimum thickness 4.4 by 125 mm 0.172 by 5 inches wide by 12 mm 1/2 inch rise with panic stop
and vinyl or neoprene insert.
2.11.3 Drip Strip
Extruded galvanized steel strip 64 mm 2 1/2 inches wide with 16 mm 5/8 inch back strip. Attach to shower doors
with a continuous weld.
2.11.4 Weatherstrip
Apply for head and jambs, pressure sensitive adhesive silicone rubber seal.
2.12 SCREWS AND FASTENERS
NOTE: There are several types of "tamper-resistant" fasteners and screws which
provide different levels of security. Specify fasteners which will provide
the level of security required. Consult detention hardware manufacturers.
Comply with detention manufacturer's standard fastening hardware and recommendations for size, type, and material.
2.12.1 Fabrication
Finish exposed fasteners to match hardware fastened. Fabricate fasteners of the same metal as hardware fastened,
except use plated brass or stainless steel for fastening aluminum.
2.12.2 Location
Provide spanner head screws and fasteners for exposed hardware.
2.13 TEMPLATE HARDWARE
Hardware to be applied to frames and to doors shall be made to template.
PART 3 EXECUTION
3.1 EXAMINATION
Examine doors, frames, and hardware for damage, defects, and suitability for intended use. Inspect components
and adjacent areas of construction for conditions that could be detrimental to the proper operation or performance
of the detention hardware.
3.2 INSTALLATION
Sequence and procedures for installation shall be in accordance with detention hardware manufacturer's instructions.
3.3 ADJUSTMENT AND CLEANING
Examine hardware for complete and proper installation. Lubricate bearing surfaces of moving parts. Adjust hinges,
locks, and keepers to function properly. Test keys for smooth operation and for conformance to approved keying
system. Hardware shall operate freely without binding and be properly aligned. Protect hardware from paint,
stains, weather, and other damage until acceptance of the work.
3.4 FIELD QUALITY CONTROL
After hardware has been installed and placed in operating order, conduct performance tests which shall demonstrate
to the Contracting Officer that the hardware operates as specified. Remove items that fail to conform to the
requirements specified and replace with new.
3.5 TRAINING
Upon completion of the work and at a time designated by the Contracting Officer, a manufacturer's technical service
representative or manufacturer's authorized representative for the locking control system, shall instruct Government
personnel in the proper operation, troubleshooting, maintenance, safety, and emergency procedures of the system.
The period of instruction shall be four 8-hour sessions. Conduct training at the job site. The Government shall
have the option to video tape training sessions. Notify the Contracting Officer at least two weeks in advance.
3.6 HARDWARE SETS
Abbreviations Used in Hardware Sets
PC - Prime Coat
EC - Solenoid operated continuous duty
MC - Motor operated continuous duty
L - Limit switch tripped by spring bolt
LL - Limit switch tripped by spring bolt and roller bolt
H - Holdback feature
S - Square bolt
K - Knob feature
SHS - Scanner Head Screws
AL - Aluminum
SH-1
(3) Type A8191HT hinges x Prime Coat x Spanner Head Screws
(1) Type 1 lock x keyed 1 side x EMCLL x SHS
(1) Loop type door pulls
(1) Flush type pull x SHS
(1) Wall Bumper x SHS
SH-2
(3) Type A8191HT hinges x PC x SHS
(1) Type 1 lock x keyed 2 sides x EHMLL x SHS
(2) Loop type door pulls
(1) Type 1 door position switch x SHS
(1) Type 1 door closer x AL x SHS
(1) Wall bumpers x SHS
SH-3
(3) Type A8191HT hinges x PC x SHS
(1) Type 1 lock x keyed 2 sides x EHMLL x SHS
(2) Loop type door pulls
(1) Type 1 door position switch x SHS
(1) Type 1 door closer x AL x SHS
(1) Threshold
(1) Weatherstrip
SH-4
(3) Type A8191HT hinges x PC x SHS
(1) Type 1 lock x keyed 2 sides x ELL x SHS
(2) Loop type door pulls x SHS
(1) Type 2 door position switch x SHS
(1) Type 2 door closer x AL x SHS
SH-5
(3) Type A8191HT hinges x PC x SHS
(1) Type 2 locks x keyed 2 sides x PC x SHS
(1) Type 1 door closer x AL x SHS
(1) Loop type door pull
(1) Wall bumper x SHS
SH-6
(3) Type A8191HT hinges x PC x SHS
(1) Type 2 lock x keyed 2 sides x GALV. x SHS
(1) Loop type door pull
(1) Type 1 door closer x AL x SHS
(1) Threshold x AL x SHS
(1) Weatherstrip x AL x SHS
SH-7
(3) Type A8191HT hinges x PC x SHS
(1) Type 2 lock x keyed 2 sides x PC x SHS
(1) Mortise strike with dust box and switch for lock bolt monitor x
PC X SHS
(1) Type 1 door position switch x SHS
(1) Loop type door pull
SH-8
(5) Type A8191HT hinges x PC x SHS
(1) Type A8191HT PC x SHS
(1) Type 2 lock x keyed 2 sides x PC x SHS
(1) Mortise strike with dust box and switch for bolt monitor x
PC x SHS
(2) Type 1 door position switch x SHS
(1) Loop type door pull x SHS x outside active leaf
(1) Head and Foot bolt x spanner key x receptacles x PC x SHS x inactive leaf
(1) Threshold x AL x SHS
(1) Weatherstrip
SH-9
(3) Type A8191HT hinges x PC x SHS
(1) Type 3 lock x keyed 1 side x double face plate x 24VDC x SHS
(1) Type 1 door position switch x SHS
(1) Loop type door pull x SHS
(1) Flush type door pull (inmate side) x SHS
SH-10
(3) Type A8191HT hinges x PC x SHS
(1) Type 4 lock x keyed 2 sides x SHS
(1) Mortise strike with dust box and switch for bolt monitor x PC x SHS
(1) Type 2 door position switch x SHS
(1) Type 2 door closer x AL x SHS
(1) Wall bumper x SHS
SH-11
(3) Type A8191HT hinges x PC x SHS
(1) Type 6 lock x keyed 1 side x PC x SHS
SH-12
(3) Type A8191HT hinges x SHS
(1) Type 5 lock x keyed 1 side x PC x SHS
(1) Mortise strike with dust box x PC x SHS
(1) Loop type door pull x SHS
(1) Flush type pull x SHS (inmate side)
SH-13
(3) Type A8191HT hinges x SHS
(1) Type 5 lock x keyed 2 sides x PC x SHS
(1) Mortise strike with dust box and switch for bolt monitor x PC X SHS
(1) Type 1 door closer
(1) Type 1 door position switch x SHS
(2) Loop type door pulls x SHS
(1) Wall bumper x SHS
SH-14
(3) Type A8191HT hinges x SHS
(1) Type 1 lock x keyed 2 sides x EMCLL x SHS
(2) Loop type door pull x SHS
(1) Type 1 door closer x AL x SHS
(1) Type 1 door position switch x SHS
SH-15
(3) Type A8191HT hinges x PC x SHS
(1) Type 1 lock x keyed 1 side x MCLL x SHS
(1) Loop type door pull x SHS
(1) Type 2 door closer x AL x SHS
(1) Type 2 door position switch x SHS
(1) Threshold x AL x SHS
(1) Weatherstripping
SH-16
(3) Type A8191HT hinges x PC x SHS
(1) Type 3 lock x head mount x 24VDC x SHS
(1) Loop type door pull x SHS (outside)
(1) Flush type door pull x SHS (inside)
(1) Type 1 door position switch x SHS
(1) Type 1 door closer x AL x SHS
(1) Pushbutton x SHS
SH-17
(2) Type A8192HT hinges x PC x SHS
(1) Type 7 Lock
SH-18
(3) Type A8191HT x PC x SHS
(1) Type 3 lock x keyed 2 sides x double face plate x 24 VDC x SHS
(1) Type 2 door position switch x SHS
(1) Loop type door pull x SHS
(1) Type 1 Closer
SH-19
(3) Type A8191HT hinges x SHS
(1) Type 1 lock x keyed w sides x Galvanized EMCLL x SHS
(2) Loop type pulls x SHS
(1) Type 1 Door position switch x SHS
(1) Type 1 closer x AL x SHS
(1) Weatherstripping